Towers Falling During Postweld Heat Treatment (PWHT)
Have you seen a tower fall during Post Weld Heat Treatment (PWHT)?
As crazy as it sounds I’ve seen this occur when PWHT is applied around the circumferential seams of tall towers in the field. The solution is often even crazier as Owner/Operators prefer expensive materials analysis and complex FEA calculations over simple explanations. The fact is the tower behaved exactly as expected as it was never designed to take such loadings at temperature.
So what is actually happening?
1 - The Wind case was not properly considered by the design engineer
2 - The Wind case in the Empty condition was not calculated
3 - The much lower allowable stress in the material at temperature was not considered
4 - Wind loads during PWHT create a large moment that the material was not designed to resist
5 - DOWN IT GOES!!!